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Phillips Federal News

EOS Industrial 3D Printing for Additive Manufacturing: Revolutionizing Manufacturing

EOS, a renowned name in additive manufacturing (AM) with a legacy spanning over three decades, joins forces with Phillips Federal to usher in a transformative era of cutting-edge industrial 3D printing solutions for federal applications. Since its inception in 1989, EOS has consistently pushed the boundaries of AM technologies, earning a global reputation for precision, innovation, and quality.

EOS Industrial 3D Printing: Unveiling the Technology

At the forefront of the AM industry, EOS specializes in Direct Metal Laser Sintering (DMLS) technology, offering highly productive Additive Manufacturing Systems for both metal and polymer series products. By utilizing digital CAD data, EOS empowers the production of intricate, high-density parts without traditional tooling, setting new standards in design freedom and manufacturing efficiency.

In collaboration with Phillips Federal, EOS brings not only technological prowess but a commitment to quality control that ensures repeatability, minimal support, and high part strength. EOS’s cutting-edge features, including a recirculating filter system, smart fusion technology, and laminar gas management, contribute to consistent builds, reducing costs and enhancing overall efficiency.

Advantages of EOS Industrial 3D Printing in Additive Manufacturing

The partnership between EOS and Phillips Federal extends to a diverse range of materials tailored to meet the specific demands of federal applications. From the high-strength requirements of NickelAlloy IN939 to the versatility of PA 2200, EOS materials empower industries critical to federal operations, such as aerospace, defense, healthcare, and more.

As Phillips Federal integrates EOS’s state-of-the-art technology into federal projects, clients can anticipate comprehensive support services, including installation, training, and maintenance. This collaboration signifies a convergence of expertise, a harmonious blend that not only meets federal demands but sets new benchmarks for innovation, capabilities, and the future landscape of additive manufacturing in federal initiatives.

Revolutionizing Manufacturing with EOS 3D Printing

In the ever-evolving landscape of federal initiatives, the collaboration between EOS and Phillips Federal stands as a beacon of innovation. This partnership brings forth a synergy of technological prowess and a commitment to excellence, redefining the possibilities within federal applications. As federal projects embrace the transformative power of EOS’s AM solutions, Phillips Federal remains steadfast in its dedication to delivering unparalleled manufacturing experiences and shaping the future of additive manufacturing for the defense sector.

By joining forces with EOS, Phillips Federal Division reinforces its commitment to providing cutting-edge solutions that align seamlessly with the unique demands of federal applications. The collaboration not only promises enhanced capabilities but also cements the position of Phillips Federal as a leader in delivering state-of-the-art industrial 3D printing solutions for the U.S. Defense Department.

The journey ahead holds the promise of continued innovation, advancements, and a shared commitment to driving excellence in federal manufacturing initiatives.

Phillips Federal News

How Abrasive Waterjet Systems Work: The Cutting-Edge

Abrasive Waterjet Cutting Systems have revolutionized precision cutting, offering unparalleled versatility and accuracy. At Phillips Federal, we recognize the pivotal role this technology plays in various industries, providing cutting-edge solutions for manufacturing, repair, and restoration.

Key Components of Abrasive Waterjet Systems:

Unlocking the potential of Abrasive Waterjet Systems involves a detailed understanding of its core components. At Phillips Federal Division, we break down these components for a comprehensive grasp of the technology:

1. High-Pressure Pump:

The heart of the system, the high-pressure pump, propels water through the system at operational velocities between 50,000 PSI and 90,000 PSI. Phillips Federal ensures that our systems are equipped with robust pumps, delivering consistent performance for precision cutting.

2. Cutting Head:

The cutting head is a precision tool that focuses the high-pressure waterjet and introduces abrasives for added cutting power. Phillips Federal’s cutting heads are designed with precision in mind, enabling accurate and efficient cutting across a spectrum of materials.

3. Abrasive Hopper:

The abrasive hopper is where the magic happens. Phillips Federal understands the importance of a reliable abrasive supply, ensuring that our systems are equipped with hoppers that efficiently deliver abrasives to enhance cutting effectiveness.

4. Motion System:

Precision requires controlled motion, and the motion system dictates the movement of the waterjet. Phillips Federal integrates cutting-edge motion control systems into our solutions, providing the accuracy needed for intricate cuts and shaping.

5. Catcher Tank:

As the waterjet completes its task, the catcher tank collects the used abrasive and water. Phillips Federal’s systems are designed with efficient catcher tanks, facilitating easy disposal and ensuring minimal environmental impact.

6. Controller:

The brains behind the operation, the controller directs the entire system. Phillips Federal utilizes advanced control systems, allowing operators to program intricate cuts with ease and ensuring seamless integration into various manufacturing processes.

Advantages of Abrasive Waterjet Cutting

Discover the numerous advantages that set Abrasive Waterjet Cutting apart from traditional methods:

1. Versatility:

Abrasive waterjet cutting effortlessly handles an extensive range of materials, from metals like steel and aluminum to intricate composites and ceramics. Its adaptability makes it the preferred choice for diverse applications across industries.

2. No Heat-Affected Zone (HAZ):

Traditional cutting methods generate heat, resulting in a heat-affected zone that compromises material integrity. Abrasive waterjet cutting is a cold-cutting process, ensuring no heat-affected zone, especially critical for materials susceptible to thermal distortion.

3. Precision and Accuracy:

With advanced technology and computer-controlled systems, abrasive waterjet cutting achieves unmatched precision and accuracy. This capability is indispensable for industries where tight tolerances are non-negotiable.

4. Environmentally Friendly:

Phillips Federal prioritizes environmentally friendly solutions. Abrasive waterjet cutting stands out for its eco-conscious approach, using a mixture of water and abrasives, eliminating the need for additional, potentially harmful substances.

5. Minimal Material Waste:

Precision cutting minimizes material waste, aligning with sustainability goals. The narrow kerf width of the waterjet stream ensures efficiency and cost-effectiveness while reducing environmental impact.

6. Complex Shapes and Intricate Patterns:

Traditional cutting methods often struggle with complex shapes and intricate patterns. Abrasive waterjet cutting excels in precisely cutting intricate designs, enabling the production of detailed components without compromising quality.

7. Reduced Machining Times:

Phillips Federal recognizes the importance of efficiency. Abrasive waterjet cutting significantly reduces machining times by removing excess material quickly before secondary machining processes while streamlining production processes with high cutting speeds and the ability to process multiple materials without tool changes.

8. No Heat, No Distortion:

In industries where material distortion is unacceptable, abrasive waterjet cutting is the solution. The absence of heat in the cutting process ensures precise dimensions without compromising material integrity.

At Phillips Federal, we champion cutting-edge technologies that redefine manufacturing standards. Abrasive waterjet cutting is not just a method; it’s a solution that addresses challenges in traditional manufacturing processes. Whether you’re in aerospace, automotive, or any industry requiring precise cutting, Abrasive Waterjet Systems from Phillips Federal are the epitome of precision, efficiency, and environmental responsibility.

Ready to elevate your cutting processes? Contact Phillips Federal today and explore how our expertise in Abrasive Waterjet Systems can reshape your manufacturing and repair capabilities.

Phillips Federal News

Exploring the Advantages of Hybrid CNC and Additive Printers: A Perfect Marriage of Precision and Versatility

 Introduction

The fusion of diverse technologies in modern manufacturing pushes boundaries and transforms entire industries, inviting endless possibilities for improved capabilities. These innovative machines represent a perfect marriage of precision and versatility, combining traditional CNC capabilities with the benefits of additive manufacturing. They are transforming industries, from defense to energy, by enabling the creation of complex parts not previously possible. Join us as we delve into the advantages of these hybrid machines and how they are shaping the future of manufacturing. 

Advantages of Hybrid CNC and Additive Printers 

Hybrid CNC and additive printers, like those offered by Phillips Federal, are revolutionizing the manufacturing industry.  They allow modification of machine parts by adding material just where it’s needed. They enable the ability to manufacture complex parts that were not previously possible. Integrated into the Haas platform, these machines provide high performance and a high return on your investment.

These advanced systems seamlessly combine additive and subtractive manufacturing technologies, offering increased design freedom and enhanced part performance. Complex geometries, previously challenging with traditional methods, can now be easily realized through the layer-by-layer additive process. This seamless integration leads to efficiency in production and expandable manufacturing capabilities.

Moreover, these technologies allow for strategic material deposition, leading to significant material savings and reduced waste. This reduction in material waste and cost is a major advantage. Phillips hybrid machines offer the best of both worlds – speed and precision, which are key attributes of CNC, and low cost, a notable advantage of 3D printing. This integration brings the best value additive hybrid machines to the market.

 Real-world Applications 

Hybrid additive manufacturing, as offered by Phillips Federal, is making significant strides in diverse industries. In the aerospace sector, it’s used for creating complex, high-strength components. The automotive industry benefits from its ability to produce durable, lightweight engine parts. In the medical field, it’s extensively used for high-strength biomechanical implants. This technology allows companies to create their own material recipes, conduct experiments to test metals and produce parts with better performance targeted to their needs. 

Hybrid additive manufacturing modernizes defense systems, increases readiness, and enables innovative battlefield solutions. It helps the Defense Department maintain technological superiority, producing diverse components for agile operations. Through strategic expansion, it’s used for spare parts, tools, prototyping, and medical supplies, driving innovation and efficiency. It is indeed a game-changer in the manufacturing landscape.

 Overcoming Challenges and Future Trends 

Phillips Federal’s Hybrid Additive Manufacturing technology is revolutionizing the maritime sector, particularly in the U.S. Navy. The USS Bataan, equipped with the Phillips Additive Hybrid Machine powered by Haas, serves as a prime example. This machine, a blend of additive and subtractive manufacturing, increases efficiency and reduces waste compared to traditional machining.

The U.S. Navy faced challenges in maintaining operational readiness due to supply chain lead times and the need for self-sufficiency. The Hybrid Machine addresses these issues by enabling the onboard manufacture of spare parts and repairs. 

This technology not only enhances the Navy’s operational readiness but also reduces reliance on conventional supply chains. The Hybrid Machine prints 316L stainless steel, commonly used in U.S. Navy ship systems4, thus offering a practical solution for on-site component manufacturing.

Case studies demonstrate the successful implementation of hybrid manufacturing solutions, showcasing how companies overcome technical hurdles and maximize the benefits of this innovative approach. Looking ahead, future trends indicate a continued evolution of hybrid technologies, with advancements in materials, software, and process optimization poised to further enhance efficiency and capabilities. 

Phillips Federal’s Hybrid Solutions and Conclusion 

PhillipsFederal Division’s unwavering dedication to innovation and excellence shines through its pioneering hybrid manufacturing solutions. By seamlessly integrating CNC machining with additive printing capabilities, Phillips continues to redefine the possibilities of modern manufacturing. As industries embrace these transformative technologies, Phillip Federal Divison stands as a beacon of progress, driving efficiency, sustainability, and competitiveness.

Phillips Federal News

The Future of Manufacturing with EOS 3D Printers

In the realm of cutting-edge manufacturing, Polymer Selective Laser Sintering (SLS) 3D printing stands as a transformative force. This additive manufacturing technique, utilizing a laser to sinter powdered polymer material, is reshaping product creation and design. Phillips Federal, a prominent service provider and manufacturing partner to the United States Federal Government, acknowledges the potential of Polymer SLS 3D printing in revolutionizing manufacturing processes.

Speed and Efficiency

SLS 3D printing boasts a primary advantage in its speed and efficiency. Unlike conventional manufacturing methods, SLS 3D printing can craft intricate geometries in a single step, eliminating the need for molds or additional tooling. This accelerates the production process while offering unparalleled design freedom.

Cost-Effectiveness

A standout feature of SLS 3D printing is its cost-effectiveness. The capacity to produce parts without molds or tooling significantly reduces upfront costs in product development. Furthermore, the utilization of a powder bed allows for the recycling and reuse of any unused powder, minimizing material waste. This renders SLS 3D printing a cost-effective solution for both prototyping and production.

Future Outlook and Innovations

The future trajectory of SLS 3D printing is promising, with ongoing advancements broadening its potential applications. Innovations in materials and technology are enhancing the production of parts with superior mechanical properties and finer details. Simultaneously, the emergence of automated systems and user-friendly software is making SLS 3D printing more accessible and adaptable.

Leveraging Expertise from Phillips Federal

With a legacy spanning over 60 years as a trusted partner to the United States Federal Government, Phillips Federal offers a wealth of expertise. Conducting thousands of services and securing numerous contracts for a multitude of Federal facilities, their team of experts can guide you in selecting and integrating optimal SLS 3D printing solutions tailored to your needs. Phillips Federal is committed to upholding its status as a total solution provider, fostering enduring relationships with partners worldwide based on unbreakable trust.
Understanding the evolving, constant, and mission-critical requirements of the government, Phillips Federal represents premier manufacturing companies and delivers world-class customer support to keep facilities in production. With goals centered on continuous improvement and providing legendary customer service, they relentlessly seek innovative ideas to enhance government contracting processes—making them better, faster, smarter, and more responsive.
The careful selection of the right SLS 3D printing solution stands as a pivotal element influencing operational performance. With the expertise of Phillips Federal Division, businesses can make well-informed decisions about SLS 3D printing, unlocking enhanced manufacturing capabilities and paving the way for a transformative future.

Phillips Federal News

The Future of Manufacturing with EOS 3D Printers

The Future of Manufacturing with EOS 3D Printers

Introduction

As the manufacturing sector continues to evolve, Laser Powder Bed additive manufacturing has surfaced as a groundbreaking innovation. This state-of-the-art additive manufacturing technique, which employs a laser to sinter powdered material, is revolutionizing how products are designed and created. At the helm of this transformation, Phillips Federal, in partnership with EOS Global, is leading the charge, providing top-tier EOS 3D printers to the United States Federal Government.

 Understanding EOS Industrial 3D Printing

A more in-depth comprehension of EOS Industrial 3D Printing reveals its superiority over traditional manufacturing methods in these key areas. Operating with a laser to sinter powdered material layer by layer, this technology facilitates the production of intricate geometries that would be challenging, if not impossible, with conventional manufacturing techniques. Key attributes of EOS Industrial 3D Printing include:

  • Flexibility: EOS 3D printers excel in creating complex geometries in a single step, eliminating the need for molds or additional tooling, and providing unparalleled design freedom.
  • Efficiency: Capable of producing multiple parts simultaneously in a single print run, EOS 3D printers accelerate the production process, minimizing waste.
  • Quality: Comprehensive quality control measures and detailed build documentation ensure consistent and optimum production quality.
  • Material Variety: EOS 3D printers accommodate a broad spectrum of materials, including diverse metal and plastic powders, making them versatile in manufacturing for various applications.

As the exclusive distributor of EOS Global additive manufacturing equipment to the United States Federal Government, Phillips Federal is uniquely positioned to deliver these advantages. Their services range from initial consultation and training to continuous support and maintenance, ensuring clients fully leverage the capabilities of EOS Industrial 3D Printing.

Advantages of EOS Industrial 3D Printing in Manufacturing 

  • Lightweight Design: Enables the creation of high-strength lightweight structures, particularly advantageous for satellite or aircraft parts.
  • Complex Geometries: Facilitates the production of intricate geometries, such as three-dimensional structures with undercuts or cavities, not achievable with traditional technologies.
  • Efficient Supply Chains: Yields economic benefits in supply chain and design optimization, including lower inventory costs, reduced material and freight expenses, lower assembly, labor, and tooling costs, shorter time-to-market, and easier product customization.
  • Advantageous high-mix, low-volume production.
  • Printing On Demand: Offers significant savings through on-demand printing of spare parts.
  • Resource Conservation: EOS 3D printing allows for resource-efficient production, designing, and manufacturing significantly lighter components than conventional methods. This is especially advantageous for satellite or aircraft parts, with material applied only where functionally necessary.
  • Cost Efficiency: EOS 3D printing leads to substantial cost savings, particularly in industries requiring spare parts availability for extended periods. On-demand printing of spare parts eliminates the need for extensive warehousing.
  • Responsible Manufacturing: 3D printed products inherently contribute to responsible manufacturing by offering lightweight designs, functional integration, and solutions to complex manufacturing challenges while minimizing waste. EOS is also advancing toward bio-based and bio-degradable materials, aligning with the vision of zero waste.
  • Revolutionizing Production: EOS 3D printing services usher in a new era of technology capable of producing high-quality, complex, and functional end-use parts, potentially revolutionizing product design, manufacturing, and distribution across industries.
  • Leadtime reduction of immediate need components or similar

Future Trends and Innovations

The future of EOS Industrial 3D Printing holds promise, with continuous advancements expanding its potential applications. Ongoing innovations in materials and technology enhance mechanical properties and finer details, while automated systems and user-friendly software make EOS 3D printing more accessible. Committed to staying ahead of these developments, Phillips Federal, as a partner of EOS Global, ensures its customers benefit from the evolving capabilities of EOS 3D printing.

The introduction of EOS Industrial 3D Printing signifies a transformative era in the manufacturing industry. With its speed, efficiency, and versatility, this technology provides a potent tool for businesses seeking innovation and product improvement. As a trusted partner of EOS Global, Phillips Federal is uniquely positioned to guide businesses in harnessing the power of EOS 3D printing, propelling their manufacturing processes into the future.

Phillips Federal News

Government Sectors Using Additive Manufacturing - Phillips Federal

Government Sectors Using Additive Manufacturing - Phillips Federal

The US President Mr. Joe Biden signed an Executive Order in January 2021 titled ‘Made in America’ that seeks to prioritize and incentivize relevant opportunities for American manufacturers wherein they can be the official suppliers to the various departments of the US Government. This strategy includes all forms of manufacturing, conventional as well as additive manufacturing. 

Additionally, the Biden Administration launched the Additive Manufacturing Forward (AM Forward) – a voluntary contract between global Original Equipment Manufacturers (OEMs) and their small-scale US-based suppliers. The agreement aims to boost the adoption of additive capabilities by the smaller US manufacturers and the purchase of these additively-produced parts.

Additive Manufacturing and the US Federal Government

The US government has been investing hundreds of millions of dollars in 3D printing applications for more than three decades. Before the Executive order of January 2021 and the AM Forward, the Revitalize American Manufacturing and Innovation Act (RAMI) of 2013, transformed the American manufacturing sector.

The resulting rapid expansion and incorporation of additive manufacturing can be seen across various governmental actors: 

  • Department of Defense
  • Department of Energy
  • NASA (National Aeronautics and Space Administration)
  • FDA (Food and Drug Administration)
  • NIH (National Institute of Health), to name a few.

The inauguration of the Additive Manufacturing Strategy by the Department of Defense aims at setting up a sustainable national quality for additive technologies, 3D printing processes, and overall digital manufacturing processes.

The strategy emphasizes the Department of Defense’s need to lay down clear policies for the incorporation of additive manufacturing technologies in key areas:

  • Defense system modernization
  • Speed up the prototyping and production of parts for the aerospace, automotive, and tracking and detection sub-sectors in order to overthrow obsolete hardware
  • Incorporate innovative, AI-enabled solutions for warfighters

The Department of Defense is aiming to bring together all critical internal and external military and academic stakeholders in a bid to streamline and ease the incorporation of additive technology in the United States military manufacturing and supply chain. 

Along with Defense, the Department of Energy has been a key player in implementing additive and 3D printing capabilities. In partnership with the Oak Ridge National Laboratory, the Advanced Manufacturing Office (AMO) of the Department of Energy has 3D-printed functional nozzles, sports cars, heat exchangers, and even houses. The AMO also enables R&D and partnerships with critical players to investigate newer developments and innovations in additive technology.

And, through this exciting additive manufacturing journey, Phillips Corporation has been a key and staunch partner to the US Government. With an aim to provide dedicated and customized additive technologies and streamline a hassle-free manufacturing pathway, we have set up a separate Phillips Federal division and assembled a Phillips 360 team of experts to assist the US government and its various sectors.

To ensure that the additive technologies are properly implemented and harnessed at various levels of the US Government, like federal departments, defense, automobiles, aerospace, medicines, and so on, and offer advanced additive training and customized additive courses for Federal employees, we have set up ‘Additive Minds’ in partnership with EOS North America. 

Phillips Federal is incorporating its own Phillips Additive Hybrid, along with partnerships with EOS Additive Machines, Markforged Additive Machines, and so on, to strengthen the additive manufacturing capabilities of the US Government and its various sectors.

Our core strengths include a robust presence in the local manufacturing sector as well as a remarkable position in the international market. With those, we have applied additive capabilities for pathbreaking innovations and efficient processes via support from the Phillips 360 team.

Phillips Federal News

Government Sectors Using CNC Machines

Government Sectors Using CNC Machines

With the passage of time, the face of manufacturing has been consistently evolving. Gone are the days when advanced machinery was dependent on significant human intervention, thereby leaving room for a high degree of human error. This is the age of Computer Numerical Control Machines, also referred to as CNC Machines. 

What are CNC Machines? 

CNC machines are machines whose operations revolve around computerized controls. These machines find application across industries for a variety of tasks that were hitherto carried out with the use of simpler machines that required a high amount of human interface.

CNC machines are primarily utilized to fabricate metal into the desired shape. To this end, there is a wide array of CNC Machines, for instance:

  • CNC Milling Machine 
  • CNC Grinding Machine 
  • CNC Drilling Machine 
  • CNC Wire EDM, etc. 

Major Government Sectors in the United States That Utilize CNC Machines 

The application of CNC machines has made machining and manufacturing processes seamless across sectors in the United States of America. An increasing number of organizations across the globe are investing in CNC machines to enhance productivity, reduce human effort, and curtail overall costs. 

The Federal government has been one of the major users of CNC machines, with the imprint of the technology evident across various government sectors, prominent amongst which are the Defense and Automotives sectors. Here are the key sectors of the US Federal Government wherein CNC machines play an instrumental role in the manufacturing process:

  • Defense Sector

The application of CNC machines in the country’s defense sector can be traced as far back as the Gulf War when four-axis CNC machines were employed to manufacture Tomahawk missiles for the US military. Nowadays, a wide array of military equipment is manufactured using CNC machines, ranging from handheld weapons to missiles. The high degree of precision that is characteristic of CNC machining makes it ideal for military equipment. 

  • Aerospace Sector

Another key Federal government sector that employs CNC machines is the aerospace sector. CNC Milling machines are utilized to craft the skins of the F35 aircraft. As a result of the precision of the machining, the surface of the plane has minimal, if any, imbalances, thereby reducing the odds of radar detection. Aside from CNC Milling machines, CNC Drilling machines also feature prominently in the manufacture of military aircraft. 

  • Detection Equipment 

If there is one thing that is common across detection equipment of various shapes and sizes, it is that the finer the finishing on the equipment, the better its detection capabilities. This is where CNC machines come in. Since CNC Machines can craft metal in precise shapes and sizes, they are excellent for manufacturing detection equipment such as radars. 

  • Automotive Sector

CNC machines are also utilized in the Automotive sector. Various parts required in the manufacture and assembly of vehicles can be manufactured using CNC machining. The versatility of this type of machining makes it the ideal choice for fabricating different types of metals and alloys, such as aluminum and stainless steel. Vehicles such as the Hummer H2, for instance, are manufactured using CNC Milling machines. 

Phillips Federal For The US Federal Government’s CNC Machine Requirements

Over the past 25 years, Philips Federal has been the exclusive distributor of CNC HAAS machines and other CNC machining equipment for the various departments of the US Federal Government. 

For any type of CNC machine, you can trust us to deliver high-quality products in a swift manner. In addition to this, our commitment to customer service is second to none. 

Choose Phillips and enjoy a seamless experience. 

Phillips Federal News

Why You Should Use OEM Parts In Your Machine

Why You Should Use OEM Parts In Your Machine

As is the case with human beings, machinery comes with a designated shelf life. Some machines tend to have longer shelf lives than their counterparts, but that does not mean that they are not prone to damage and deterioration. 

With the passage of time, certain machine parts need to be repaired or replaced, and in such a scenario, it is always advisable to opt for spare parts manufactured by the Original Equipment Manufacturer (OEM), commonly referred to as OEM parts. 

What Are OEM Parts?

An OEM stands for “Original Equipment Manufacturer”. A OEM part, as the name suggests, is a machine part manufactured by the same organization that has manufactured the underlying machine. Since each machine is built around a specific and well-crafted design and technical expertise, OEM parts are as close to the original parts installed in any machine at the time of its purchase and/ or installation. 

For machines, OEM parts come in all shapes and sizes, ranging from something as small as nuts and bolts to something as pivotal as the engine of the machine. If you are wondering what does OEM mean for car parts, then it can entail everything from tires to wheels, and engines to sheet cushions.  As for all machines, it is prudent to opt for OEM vehicle parts as well. 

 Why OEM Parts Are The Right Choice

There are advantages galore of purchasing spare parts for your machine from the OEM parts manufacturer. Here is why you must not think twice about ordering OEM parts for your machinery:

  • No Supply Holdups: One of the major bottlenecks in purchasing spare parts for your equipment is the holdup on the supply side. You can, however, easily steer clear of this lacuna by ordering OEM spare parts. Since OEM parts manufacturers usually have a sufficient stock of most machine parts, whether, for new assembly or repair, you can be assured of prompt delivery, thereby reducing the downtime on your machine. 
  • No Dearth of Expertise: Another benefit of opting for OEM parts is that you can get access to the services of a team of engineers closely acquainted with the design and operational framework of the underlying machine. Such expertise is worth its weight in gold and can lead to a seamless transition from the old parts to the new. 
  • No Compromise On Quality: The most important advantage of purchasing OEM parts is, inarguably, the fact that you can be at peace about the quality of the part and its subsequent performance. As opposed to parts purchased from other manufacturers, OEM parts are always likely to be more compatible with your machinery. 
  • No Risk of Default: You get a manufacturer’s warranty on purchasing equipment parts from OEM parts manufacturers. This way, there is absolutely no risk of monetary loss in the unlikely event that the part malfunctions. In a world surrounded by uncertainty, having a guarantee on the performance of OEM parts is a significant value-addition. 

Choose Phillips to Buy OEM Parts For Your Machinery  

At Phillips Federal, we are committed to delivering the highest quality OEM parts. As one of the leading OEM Parts Manufacturers for the US Federal Government, a majority of our OEM parts are manufactured locally.

Once you have placed a successful order for an OEM part with us, we shall ensure the shipment of the part the same day or the following day. Our service and parts teams are available to address your queries via phone as well as email. 

Place your OEM Parts order with us now and enjoy a reliable purchase experience. 

Phillips Federal News

Phillips Federal Adds Bel Air Finishing Post-Processing to Army's Arsenal

Phillips Federal Adds Bel Air Finishing Post-Processing to Army's Arsenal

Phillips Federal has been associated with the United States Department of Defense (DoD) for over five decades offering its products and expertise in traditional and additive manufacturing technology. Its services include contracting & procurement, life-cycle solutions, project management, training and consulting, service and tech support, CNC manufacturing, and additive manufacturing, among many others. 

In the additive manufacturing segment, the DoD has been facing some challenges in adopting this fast-changing, new-age technology including adequate training for its engineers and capital investments in additive manufacturing equipment

Philips has been offering customizable training courses to DoD engineers, consulting services for improving processes, and unique funding options for different types of facilities.

Phillips and Bel Air Finishing 

Phillips Federal has added the post-processing technologies of Bel Air Finishing to its manufacturing programs at the Rock Island Arsenal. The partnership will install a completely operational cell to post-process all types of components manufactured using additive manufacturing. This will be used as a training facility for the US Army and private DoD contractors managing 3D printing anywhere in the world. This cell will include cleaning, polishing, surface grinding, automated build removal, and its own closed-loop water feed system.

Phillips Federal has partnered with Bel Air Finishing to offer mass finishing process technology to the US Defense Services. Bel Air Finishing offers expertise in three essential post-production processes:

  • Tumbling;
  • Deburring; and
  • Polishing

Additionally, the company also offers end-to-end solutions including the cleaning and drying of parts and wastewater treatment.

By joining hands with Bel Air Finishing, Phillips Global has added the Bel Air Mass Finishing Technology to its basket of services offered to the DoD. Via the partnership, Phillips offers Bel Air supplies to boost the post-production process.

About Bel Air Finishing – 3D post-processing

Bel Air offers a range of equipment and supplies to meet specific finishing and post-processing needs. 

Equipment

The list of equipment includes:

  • For build/support removal:
    • Water blasters
    • Washers/Dunkers
    • Chemical Tank
  • For surface improvement of metal and plastic parts:
    • High-energy centrifugal finisher
    • Low-energy vibratory finisher
    • Dry electro-polish DLyte
  • For cleaning, dyeing, and coating:
    • All-in-one cleaning and dyeing system
    • Spin coater
    • Ultrasonic cleaning, rinsing, and drying console
  • Ball burnishers
  • Centrifugal Barrel Finishers
  • Centrifugal Disc Finishers
  • Drag Finishers
  • Electropolishers
  • Magnetic Pin Finishers
  • Tumblers
  • Vibratory Bowls and Tubs
  • Wastewater treatment systems

Supplies

The list of Bel Air Finishing Supply includes:

  • Cleaning and Dye:
    • 3D extreme dyeing agent
    • Rapid resin cleanser
    • 3D support cleaner and eco-reclaim agent
  • Surface finishing:
    • Tumbling media
    • Water Jet slurry media

Bel Air manufactures its own mass finishing equipment and also sources equipment from manufacturers around the globe to offer the best mass finishing product line to its customers. It prides on customizing the finishing process as per the unique needs of the customer and creating an integrated turnkey system.

Summing Up

While DoD is exploring the benefits of additive manufacturing, the inclusion of Bel Air Finishing will add the much-needed and oft-ignored element of post-processing to the additive manufacturing process.

Phillips Federal News

Phillips Federal - The Best EDM Leaders In The United States of America

Phillips Federal - The Best EDM Leaders In The United States of America

It is no secret that the manufacturing sector is one of the most pivotal sectors of any economy, driving the cycle of production, distribution, and consumption. Over the course of the past few decades, manufacturing has undergone a drastic evolution, but one thing that has remained constant is the role of machining in manufacturing. Various types of machining constitute the backbone of the manufacturing sector, one of which is EDM manufacturing. 

What Is Electric Discharge Machining? 

Electric Discharge Machining, also known as EDM machining, is a type of machining wherein an EDM manufacturer fabricates metal by way of reduction through an electric charge. The working of an EDM machine is fairly simple: a high-frequency electric current is discharged to the metal that is desired to be shaped. 

The electric spark is transferred to the metal from an electrode and a dielectric liquid serves as the conduit for said transfer. Not only does the aforementioned liquid help control the discharge of the electric charge, but it also plays a pivotal role in the removal of the material separated from the metal. 

Applications of Electric Discharge Machines  

Electric Discharge Machines have various applications, including drilling holes, cutting wires, and die sinking. You can opt for the appropriate category of EDM on the basis of the intended use of the machine. 

For instance, if you wish to utilize an EDM for die sinking, then you need a type of EDM that contains an electrode with a shape opposite of the intended cavity in the workpiece. For wire cutting, EDMs with a vertical wire electrode are ideal. On the other hand, EDMs with electrodes shaped like tubes work best for the purpose of drilling holes in the workpiece. 

 Phillips Federal – USA’s EDM Leader 

Phillips Corporation is a leading supplier of state-of-the-art manufacturing equipment in the United States of America. Its Federal division, i.e. Phillips Federal is the leading supplier of EDM and a partner to the United States Federal Government. 

Having completed more than 4,000 projects across 650+ Federal facilities, the company has efficiently spearheaded the supply of high-quality machinery. 

The company is a leader in the EDM space, including wire-cut EDMs. The Phillips Wire EDMs are renowned for their high degree of accuracy, excellent surface finish in the final product, and remarkable efficiency. 

Phillips Federal has collaborated with Sodick with the aim of delivering state-of-the-art EDM machines and milling machines to the US Federal Government. It is worth noting that the Sodick Wire EDM machines are counted amongst the best in the world vis-a-vis linear motor technology, speed, repeatability, and precision. 

The Sodick Wire EDMs find application in various functions, including EDM manufacturing turbine blades and disks, shroud segments, and turbine nozzle vane segments. Owing to their high degree of accuracy, these machines have proven to be game-changers in the aerospace industry, in particular. 

Our collaboration with Sodick Inc. has placed us in a leading position to deliver high-quality and durable equipment to our customers. Since Sodick brings great value to the table, including the design feature for cutting advanced materials like Titanium, they are a prudent choice to expand our already robust EDM portfolio and strengthen our standing as the leading EDM supplier company in the United States. 

 Choose Phillips For Your Next EDM Purchase  

At Phillips Federal, we are committed to delivering legendary value to all our customers and be a constant source of support throughout the manufacturing process. As a celebrated EDM leader, we always endeavor to deliver high-quality products and services. 

If you are looking to purchase an Electric Discharge Machine for your manufacturing facility, then you cannot choose better than USA’s leading EDM organization

Reach out to us now and we shall connect you with experts providing dedicated support and boundless productivity.

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