PERFORMANCE ASSURANCE
Extend the life of your machine with our Preventative Maintenance Program – Performance Assurance. The most comprehensive machine tool analysis you can purchase. Performed by our Certified Service Technicians, this evaluation coupled with our annual maintenance will give you a peace of mind AND an expert analysis of what is going on inside of your machine tool. Click the brands below to learn more about our specific PAs.
The most comprehensive machine tool analysis you can purchase. Performed by our Haas Certified Service Technicians, this evaluation, coupled with our annual maintenance, will give you peace of mind AND and expert analysis of what is going on inside your machine tool.
YOUR PERFORMANCE ASSURANCE CHECKLIST
This thorough inspection and maintenance program helps prevent breakdowns while significantly improving machine performance and reliability:
WAY LUBE SYSTEM
Clean filters
Inspect lines and fittings
Check operation
Verify lube/pump operation
LUBRICATION SYSTEMS
Clean filters*
Inspect lines and fittings
Verify lube/pump operation
COOLANT SYSTEM
Remote/Check pump and motor
PNEUMATIC SYSTEM
Clean filters
Replace filters
Check pressure/adjust the regulator
Inspect system for leaks
MECHANICAL SYSTEM
Check machine level
Verify spindle sweep
Verify spindle tram
Check gear shift operation*
Check spindle lube and airblast
Check spindle orientation alignment
Check shot pin operation*
Change gearbox oil**
Check backlash in X,Y, and Z-axis
Inspect drive belt
Inspect and adjust tool changer system
Inspect spindle taper condition
Inspect way cover wipers
Check drawbar height
Drawbar dynamometer test
Spindle run-out test*
Check drawbar stroke for correct tool knockout dimension*
Verify ATC tool change*
Inspect ATC system*
Lubricate ATC mechanism bearings*
ELECTRICAL SYSTEM
Check voltages
Inspect connections/terminals
Inspect grounds
Check limit switches/safety locks
Inspect and clean spindle sensor*
Clean electrical cabinet
Check safety interlocks
GIB ADJUSTMENT
Adjustment of Gibs to maintain axis rigidity and accuracy*
*If applicable. **Customer is responsible for fluids and disposes of used fluids.
Extend the life of your OMAX machine with our Preventative Maintenance Program – Performance Assurance. This program will maximize the value of your abrasive waterjet while reducing unscheduled downtime, potential water corrosion, and faulty parts or materials.
YOUR PERFORMANCE ASSURANCE CHECKLIST
PUMP REBUILD
One pump rebuild included with annual frequency of service
Two pump rebuilds included with quarterly frequency of service
SERVICE CHECKLIST: CANTILEVER
Inspect ball screws and traction drives
Replace all belts
Replace all filters
Grease or oil all lubrication points
Rebuild the OMAX pump, includes one major rebuild kit
Inspection of the plungers
Inspect / rebuild all swivels using swivel rebuild kits
Table inspection and laser calibration, re-adjust if necessary
Check and reset pressure settings
Install the latest revision of OMAX software
SERVICE CHECKLIST: BRIDGE
Inspect all ball screws and traction drives
Replace all servo belts
Replace all filters
Grease or oil all lubrication points
Rebuild the OMAX or MAXIEM pump, includes one major pump rebuild kit
Inspection of the plungers
Inspect / rebuild all swivels using swivel rebuild kits
Table inspection, re-adjust for accuracy if necessary
Check and reset pressure settings
Install the latest revision of OMAX software
Section 1.1 PA Checks for OMAX Cantilevers
Machine areas inspected include but are not limited to:
•Inspect ball-screws, traction drives
•Replace all servo belts
•Replace all filters
•Grease or oil all lubrication points
•Rebuild the OMAX pump, includes one major Rebuild Kit
•Inspection of the plungers
•Inspect / rebuild all swivels using swivel rebuilt kits
•Table inspection (30 point inspection for OMAX/22 Point Inspection for Maxiem)
•Check and reset pressure settings
•Install the latest revision of IntelliMax software (when permitted by regulations)
Section 1.2 PA checks for OMAX Bridges
Machine areas inspected include but are not limited to:
•Inspect ball screws and traction drives
•Replace all servo belts
•Replace all filters
•Grease or oil all lubrication points
•Rebuild the OMAX, or MAXIEM, pump; includes one major pump rebuild kit
•Inspection of the plungers
•Inspect/rebuild all swivels using swivel rebuild kits
•Table inspection (30 point inspection for OMAX/22 Point Inspection for Maxiem)
•Check and reset pressure settings
•Install the latest revision of IntelliMax software (when permitted by regulations)
Ready to Talk About Your Service Contract?
Contact our Life Cycle Team:
Kelley Cressman
Tel: +1 410 564 2915
kcressman@phillipscorp.com
Angel Douberly
Tel: +1 410 538 2377
adouberly@phillipscorp.com
Ben Phillips
Tel: +1 410 995 8919
benp@phillipscorp.com
Tim McClanahan
Tel: +1 410 564 2908
tmc@phillipscorp.com
Life Cycle Team Support
Tel: +1 800 878 4747 EXT 6.
federallifecycle@phillipscorp.com